Optimal common mode impedance of a common mode choke

In recent days we see two online experts with diametrically opposite views of the optimal common mode impedance Zcm of a common mode choke…

…the inductance of the CMC is responsible for the CM
attenuation.

and…

A practical choke is RESISTIVE, not INDUCTIVE.

Emphatic statements indeed.

They are very unlikely to both be correct, and it is possible neither applies generally. Continue reading Optimal common mode impedance of a common mode choke

Calculate Loss from s11 and s21 – convenient online calculator

I often need to calculate loss from marker values on a VNA screen, or extracted from a saved .s2p file.

Firstly, loss means PowerIn/PowerOut, and can be expressed in dB as 10log(PowerIn/PowerOut). For a passive network, loss is always greater than unity or +ve in dB.

\(loss=\frac{PowerIn}{PowerOut}\\\)

Some might also refer to this as Transmission Loss to avoid doubt, but it is the fundamental meaning of loss which might be further qualified.

So, lets find the two quantities in the right hand side using ‘powerwaves’ as used in S parameter measurement.

s11 and s21 are complex quantities, both relative to port 1 forward power, so we can use them to calculate relative PowerIn and relative PowerOut, and from that PowerIn/PowerOut.

PowerIn

PowerIn is port 1 forward power less the reflected power at port 1, \(PowerIn=P_{fwd} \cdot (1-|s11|^2)\).

PowerOut

PowerOut is port 2 forward power times less the reflected power at the load (which we take to be zero as under this test it is a good 50Ω termination), \(PowerOut=P_{fwd} \cdot |s21|^2 \).

Loss

So, we can calculate \(loss=\frac{PowerIn}{PowerOut}=\frac{\frac{PowerIn}{P_{fwd}}}{ \frac{PowerOut}{P_{fwd}}}=\frac{1-|s11|^2}{|s21|^2}\)

Noelec makes a small transformer, the Balun One Nine, pictured above and they offer a set of |s11| and |s12| curves in a back to back test. (Note: back to back tests are not a very reliable test.) Continue reading Calculate Loss from s11 and s21 – convenient online calculator

Measure transmission line Zo – nanoVNA – PVC speaker twin

There are many ways to get a good estimate of the characteristic impedance Zo of a transmission line.

One method is to measure the input impedances of a section of line with both a short circuit and open circuit termination. From Zsc and Zoc we can calculate the Zo, and the complex propagation constant \(\gamma=\alpha + \jmath \beta\).

Calculation of Zo is quite straightforward.

The solution for γ involves the log of a complex number \(r \angle \theta\) which is one of the many possible values \(ln(r) + j \left(\theta + 2 \pi k \right)\) for +ve integer k. Conveniently, the real part α is simply \(ln(r) \). The real part of γ is the attenuation in Np/m which can be scaled to dB/m, and the imaginary part is the phase velocity in c/m. The challenge is finding k.

Measurement with nanoVNA

So, let’s measure a sample of 14×0.14, 0.22mm^2, 0.5mm dia PVC insulated small speaker twin.

Above is the nanoVNA setup for measurement. Continue reading Measure transmission line Zo – nanoVNA – PVC speaker twin

Conductors for a Guanella 1:1 balun – discussion

This article discusses some design factors that should be considered when designing / implementing a Guanella 1:1 balun (often known as a common mode choke).

The behavior of a Guanella 1:1 balun can conveniently be separated into its concurrent common and differential modes.

It is the differential mode that is of most interest when it comes to conductors. Continue reading Conductors for a Guanella 1:1 balun – discussion

High voltage test of a couple of PTFE insulated silver plated copper wires

This article documents a high voltage test of a couple of PTFE insulated silver plated copper wires.

In each case, a single wire is tested, one electrode to the wire and another being an alligator clip clipped onto the wire about 30mm from the end. This approximates a knife edge test which subjects the insulation to the highest electric field strength.

At the time of the test, temperature was 21° and relative humidity 65%. Whilst not extreme humidity, it is sufficient to degrade breakdown often giving rise of an arc over the surface of the wire to the cut end. For that reason, about 30mm of insulation is left clear at each end. Continue reading High voltage test of a couple of PTFE insulated silver plated copper wires

An example and explanation of unexpected common mode choke flashover

An online discussion is developing the design of an ultimate common mode choke, at it reached a stage considered final when a transmit test revealed it could not withstand the unstated transmitter power.

The designer did report measurement at the choke looking into the feed line giving Z=493-j740Ω @ 3.8MHz. There are questions about the validity / uncertainty of the measurement, but let’s take is as correct for the purpose of this discussion.

We can calculate the expected differential peak voltage at a given power level at the point where Z=493-j740Ω. Continue reading An example and explanation of unexpected common mode choke flashover

Using complex permeability to design with Fair-rite suppression products

Fair-rite allocates some of its closed loop ferrite products to two different categories:

  • inductive; and
  • suppression.

Sometimes the same dimensioned cores are available in both categories with different part numbers and possibly different prices, implying some real difference in behavior, eg 5943003801 and 2643803802 are both FT240-43 sized cores.

Material datasheets often contain a note like this from the #43 datasheet:

Characteristic curves are measured on standard Toroids (18/10/6 mm) at 25°C and 10 kHz unless otherwise indicated. Impedance characteristics are measured on standard shield beads (3.5/1.3/6.0 mm) unless otherwise indicated.

I sought to clarify my interpretation of this clause by asking Fair-rite …whether the published material permeability curves / tables apply to suppression product. Can I use the published permeability curves / tables to predict inductor impedance reliably for suppression products?  Fair-rite’s Michael Arasim advised… Continue reading Using complex permeability to design with Fair-rite suppression products

Calculate ferrite cored inductor – rectangular cross section – enhancement – chamfered corners

The calculator Calculate ferrite cored inductor – rectangular cross section has until now assumed that the toroid has sharp corners. The corner treatment varies across commercial products, some are burnished which removes very little material, some have a chamfer or bevel, some are radiused. All of these treatments give rise to a very small error in calculated ΣA/l.

The calculator has been revised to include 45° chamfers of a specified length on all four corners. If the chamfer angle differs, the error is very small in the range 30-60°. If the corners are radiused, use the radius as the chamfer length, the error is very small. Continue reading Calculate ferrite cored inductor – rectangular cross section – enhancement – chamfered corners

Jaycar LO1238 ferrite core

Over many years, the Jaycar LO1238 has appeared in some of my projects. I recommended them for a range of applications, particularly applications optimised for low HF.

Above, the core is 35x21x13mm, a mid sized core, two used in my redesign of a commercial balun and implemented by VK4MQ . The mid size limits dissipation, but compactness can be an advantage. The cores sell for less than $4.00 per core and are readily available in Australia. Continue reading Jaycar LO1238 ferrite core

what-exactly-happens-to-the-signals-hitting-a-common-mode-choke?

An image from what-exactly-happens-to-the-signals-hitting-a-common-mode-choke doesn’t quite look right.

In respect of the first part, inductance \(L=\frac{\phi(i)}{i}\) so if the windings are equal, half the total current flows in each winding and each contributes flux due to i/2, total current is i, total flux is twice that due to i/2, so the inductance of the parallel equal windings is the same as if i flowed in a single winding, ie L of the combination is the same as the inductance of each of the equal windings alone. Continue reading what-exactly-happens-to-the-signals-hitting-a-common-mode-choke?