Category: Electronics

STC-1000 firmware change

I have an inexpensive (~$10 inc post) digital temperature controller that was observed to have very high RF emissions and was unusable because it was incompatible with radio operations here.

There has been enhanced firmware for a STC-1000 controller based on a PIC chip, but in my experience, most seem to be made with an STM8S003F3 chip. More recently, what appears to be a port of the PIC software to STM8 has been published at https://github.com/Emile666/stc1000_stm8.

The enhanced firmware is directed at home brewing for control of long running fermentation processes etc, incorporating storage for a number of multi-step programs (profiles). It is not really suited to more general applications like a fridge controller as for example it is more difficult for the common operation to set the set point.

I thought it might be entertaining to try it out.

Installation of the firmware was straight forward, I had the necessary programming adapter and software.

Interestingly, after updating the firmware, the device would not start on its original power supply. My suspicion is that the new firmware runs the LED display at higher duty cycle and the power supply could not withstand the load.

Since the power supply had RF emission problems, it was removed and the device converted to 12V DC.

Above, the large components of the switched mode power supply were removed, a Polyswitch protective device installed and input routed to the output terminals of the old 12V output switched mode power supply (white wire is -ve, brown wire is +ve). Continue reading STC-1000 firmware change

Last update: 15th June, 2020, 6:54 AM

On Thevenin’s theorem – #2

On Thevenin’s theorem looked at a simple source network to demonstrate some key characteristics and limitations of Thevenin’s equivalent circuit.

The example network used was linear in V,I for all V,I combinations possible. Let’s now look at a network that is not linear for all V,I, but is sufficiently linear over a sub range to be usefully modelled using Thevenin’s equivalent circuit.

Black Box for discussion

For the purpose of discussion, we have a Black Box with just two terminals and is a source of DC voltage and current, and the internal implementation is hidden from us.

A series of measurements is made with different load resistors attached and the voltage and current at the terminals is recorded and plotted uniformly stepped currents.

The V,I characteristic is clearly non-linear, but on closer examination there are two fairly linear regions, from 0.008 to 0.060A and 0.08A to 0.1A. It is a device that is usually used in the region below the knee, and for our application, let us concentrate on 0.008 to 0.030A. Continue reading On Thevenin’s theorem – #2

Last update: 26th December, 2018, 6:18 PM

ISP adapter for Arduino Pro Mini / Pro Micro

I have started using Arduino Pro Micros recently, and sourced inexpensive clones from China.

Experience is that all manner of inexpensive small microcontroller modules from China are likely to have issues with the bootloader: it isn’t there, it is back level, not suited to the actual clock speed.

I have come to routinely install a current / known / working bootloader to avoid wasting time down the track.

The Pro Micro does not have an ISP header, and the QFN package does not suit a chip adapter, so the next option is an adapter that can connect to the board with no pins, male or female headers, top or bottom.

Above is an adapter built on a small piece of Veroboard. If you are ging to copy it, make it one row of holes higher. I did initially, and in a miscount of rows, I incorrectly removed the top row. The black mark identifies the pin 1 of the Pro Micro, and the adapter connects to the side with the /RST pin.

 

The headers on the adapter engage JP6, preserving the pin ordering, pin 1 to the black mark on the veroboard. The adapter does not use or connect to JP7.

Continue reading ISP adapter for Arduino Pro Mini / Pro Micro

Last update: 26th September, 2023, 11:49 AM

IoT – exploration of LoRa – part 3

This series documents a set of experiments to explore LoRa for a telemetry application. Note this is simple multipoint to point LoRa, it does not use LoRaWAN.

IoT – exploration of LoRa – part 1 outlined a simple direct RESTful submission to Thingspeak from the LoRa – Wifi gateway.

IoT – exploration of LoRa – part 2 outlined a simple RESTful submission to Node-Red from the LoRa – Wifi gateway.

This article describes a direct MQTT submission from the gateway. In this case the gateway converts the binary LoRa payload into more friendly MQTT key,value pairs.

The block diagram above shows the information flow between the main elements. Continue reading IoT – exploration of LoRa – part 3

Last update: 26th March, 2019, 12:51 PM

IoT – exploration of LoRa – part 2

This series documents a set of experiments to explore LoRa for a telemetry application. Note this is simple multipoint to point LoRa, it does not use LoRaWAN.

IoT – exploration of LoRa – part 1 outlined a simple direct RESTful submission to Thingspeak from the LoRa – Wifi gateway.

This article introduces an intermediate flexible and extensible Node-Red flow.

The block diagram above shows the information flow between the main elements. Continue reading IoT – exploration of LoRa – part 2

Last update: 5th December, 2018, 6:19 PM

T962 IR reflow oven rework #2

T962 IR reflow oven rework documented rework of the inexpensive T962 IR rework oven. This article reports some tests on various modules.

The solder cream used is cheap Chinese 63/37 tin/lead solder cream that has been in the fridge for a couple of years, so it is past its use by date.

Solder cream was applied to pads using a pneumatic drive of a 10ml syringe with #22 blunt needle.

A U shaped piece of 0.5mm copper wire was placed on the oven drawer tray and the boards placed on the wire. This to isolate the boards from the thermal mass of the drawer tray.

The program used is shown above. Continue reading T962 IR reflow oven rework #2

Last update: 27th November, 2018, 2:43 PM

Arduino SAMD21 bootloader protection II

At IoT – exploration of LoRaWAN – part 2 I reported some quality issues with two low cost SAMD21 Arduino Zero like boards, and at Arduino SAMD21 bootloader protection some related discussion.

In view of continuing experience of incorrectly programmed low cost SAMD21 boards, I have decided to re-flash them as a matter of course

Above is one of the culprit boards. Continue reading Arduino SAMD21 bootloader protection II

Last update: 12th November, 2018, 6:04 PM