ARRL EFHW (hfkits.com) antenna kit transformer – revised design #1 – part 1

This article continues on from several articles that discussed the ARRL EFHW kit transformer, apparently made by hfkits.com.

This article presents a redesign of the transformer to address many of the issues that give rise to poor performance, and bench measurement of the prototype. Keep in mind that the end objective is an antenna SYSTEM and this is but a component of the system, a first step in understanding the system, particularly losses.

This is simply an experimental prototype, it is not presented as an optimal design, but rather an indication of what might be achieved if one approaches the problem with an open mind instead of simply copying a popular design. Continue reading ARRL EFHW (hfkits.com) antenna kit transformer – revised design #1 – part 1

ARRL EFHW (hfkits.com) antenna kit transformer – measurement

Two previous articles were desk studies of the the ARRL EFHW kit transformer, apparently made by hfkits.com:

This article documents a build and bench measurement of the component transformer’s performance, but keep in mind that the end objective is an antenna SYSTEM and this is but a component of the system, a first step in understanding the system, particularly losses.

The prototype

Albert, KK7XO, purchased one of these kits from ARRL about 2021, and not satisfied with its performance, set about making some bench measurement of the transformer component.

Above is Albert’s build of the transformer. Continue reading ARRL EFHW (hfkits.com) antenna kit transformer – measurement

Thoughts on the ARRL EFHW antenna kit transformer – improvements?

This is a follow up to Thoughts on the ARRL EFHW antenna kit transformer.

The first point to note is that Amidon’s 43 product of recent years is specified identically to National Magnetics Group H material. It is significantly different to Fair-rite’s 43 mix.

Though the parts list specifies an Amidon #43 core, I note that W1VT posted recently: Continue reading Thoughts on the ARRL EFHW antenna kit transformer – improvements?

NanoVNA – how accurate does the LOAD need to be – part 1?

A reader of EFHW transformer measurement – how accurate does the load need to be? asked whether the discussion applies more generally, in particular to the loads used for calibration and measurement with a VNA.

In this article, unless stated otherwise, reference to |s11| and ReturnLoss are to those quantities expressed in dB. Note that |s11|=-40dB is less than |s11|=-20dB. ReturnLoss and |s11| are related, ReturnLoss=‑|s11|.

Measurement 1

As a basis for discussion, let me offer an example measurement.

Above is a scan of a certain DUT after SOLT calibration of the NanoVNA. Continue reading NanoVNA – how accurate does the LOAD need to be – part 1?

EFHW transformer measurement – how accurate does the load need to be?

Several articles on this site use the following technique for measurement of transformer performance, and the question arises, how accurate does the load need to be?

Let’s set some limits on the range of ReturnLoss of interest. Measured ReturnLoss is limited by the instrument, and in the case of a VNA, its noise floor and the accuracy of the calibration parts used are the most common practical limits. That said, in practical DUT like an EFHW transformer, would would typically be interested in measuring ReturnLoss between say 10 and 32dB (equivalent to VSWR=1.05) with error less than say 3dB.

There are many contributions to error, and one of the largest is often the choice of transformer load resistor. This article explores that contribution alone.

2% load error

Let’s say the load resistor used is 2% high, 2450+2%=2499Ω. To measure ReturnLoss with such a resistor is to imply that the transformer is nominally  \(\frac{Z_{pri}}{Z_{sec}}=\frac{51}{2499}\) and ReturnLoss should be measured wrt reference impedance 51Ω.

To measure ReturnLoss wrt 50Ω gives rise to error.

Above is a chart of calculated ReturnLoss wrt Zref=51 (the actual ReturnLoss) and Zref=50 (the indicated ReturnLoss) for a range of load resistances, and the error in assuming RL50 when RL51 is the relevant measure. Continue reading EFHW transformer measurement – how accurate does the load need to be?

1:49 EFHW transformer using a Jaycar LO1238 core – capacitor loss

An online expert talking about compensation capacitors and EFHW ferrite cored transformers opined:

If the evaluation is done solely by the effect on measured SWR, whether it is measured with a standard reflectometer or a VNA, then it is just as likely the capacitor is changing the losses in the transformer rather than actually adjusting the match.

“Just as likely” + gobbledygook, is this just hand waving on social media?

Let’s explore it using the calibrated model used in a series of articles starting with 1:49 EFHW transformer using a Jaycar LO1238 core – design workup.

Above is the SimNEC model as calibrated to bench measurement of a prototype transformer. The compensation capacitor Ccomp is specified as 100pF with Q=1000 (reasonable for a silver mica capacitor that is well suited to the application). Continue reading 1:49 EFHW transformer using a Jaycar LO1238 core – capacitor loss

1:49 EFHW transformer using a Jaycar LO1238 core – the magic k factor

An online expert discussing broadband RF transformers recently opined “… if you measure k, the correlation of k and performance is excellent” whatever “performance” means.

Presumably he means k as in the flux coupling coefficient of two flux coupled inductors, ie inductors with mutual inductance (meaning changing current in one inductor induces an EMF in the other inductor). k is the proportion of flux due to current in one inductor that cuts the turns of the other inductor, it is usually stated pu (per unit) but sometimes in % (per cent or per 100).

A common metric for the performance of a broadband transformer is its InsertionVSWR. Other factors might be considered, but InsertionVSWR is commonly most ranked. Note that to describe a transformer as 1:49 implicitly invokes InsertionVSWR as a measure of its performance.

One of the enemies of broadband performance is flux leakage, k less than unity. The equivalent leakage reactance is usually the main contirubutor to high frequency roll off (an increase in InsertionVSWR at high frequencies) in good designs.

Let’s explore the ‘magic’ using the calibrated model used at 1:49 EFHW transformer using a Jaycar LO1238 core – design workup.

Above is a chart from that model showing: Continue reading 1:49 EFHW transformer using a Jaycar LO1238 core – the magic k factor

1:49 EFHW transformer using a Jaycar LO1238 core – measurement with antenna

This article presents measurements of an EFHW antenna system using the transformer design worked up at 1:49 EFHW transformer using a Jaycar LO1238 core – design workup and bench measurements at 1:49 EFHW transformer using a Jaycar LO1238 core – measurement of losses.

The antenna system

Let’s take a system view, component views including bench measurements as reference above are important in qualifying components (eg acceptable Loss), but at the end of the day, the system view is very important. Whilst this section gives a VSWR perspective, it does that in the context of qualified system components.

In this article the antenna system comprises 11m of RG58A/U cable, the transformer described above and 20m of ‘radiator’ wire. This configuration should have a fundamental resonance around 7MHz and support harmonic operation at around 14, 21, and 28MHz.

Note that these type of antenna systems exhibit some amount of inharmonicity, ie the higher modes are not exact integer multiples of the fundamental resonance, there are contributions from both the ‘radiator’ wire, ‘counterpoise’ system and transformer.

Above is the VSWR plot looking into 11m of RG58A/U cable. The VSWR at the transformer jack point will be marginally higher, but this plot is typical of what might be presented to a transceiver. Continue reading 1:49 EFHW transformer using a Jaycar LO1238 core – measurement with antenna

1:49 EFHW transformer using a Jaycar LO1238 core – measurement of losses

Introduction

This article presents a review of a EFHW transformer using a Jaycar LO1238 core, a pack of 2 for $8 at Jaycar stores (Australia). The LO1238 is a 35x21x13mm Toroid of L15 material (µi=1000). Boxed up, it is probably safely capable of about 5W continuous dissipation.

The design is described at 1:49 EFHW transformer using a Jaycar LO1238 core – design workup.

Implementation

Above is the internals of VK4MQ’s balun. I would not use the pink PTFE tape, the balun core is extremely low conductivity and it is doubtful the tape helps. Continue reading 1:49 EFHW transformer using a Jaycar LO1238 core – measurement of losses

1:49 EFHW transformer using a Jaycar LO1238 core – design workup

Introduction

There are several articles on this site describing EFHW transformers using the Jaycar LO1238 toroid, two particularly relevant ones are:

This article presents a design workup of a EFHW transformer using a Jaycar LO1238 core, a pack of 2 for $8 at Jaycar stores (Australia). The LO1238 is a 35x21x13mm Toroid of L15 material (µi=1500). Boxed up, it is probably safely capable of about 5W continuous dissipation.

I will use the meanings explained at On insertion loss.

The design was developed in a SimNEC model which models a EFHW transformer, and can be calibrated against measurements of implementations. This helps evolve the model and develop some experience for likely values for leakage inductance etc. Continue reading 1:49 EFHW transformer using a Jaycar LO1238 core – design workup