Category: Electrical

Ultrafire XML-T6 LED torch – a fix for the dysfunctional mode memory ‘feature’ #2

On review of the Ultrafire XML-T6 torch, I found the mode switching / mode memory so dysfunctional that it rendered the torch useless in my evaluation.

At Ultrafire XML-T6 LED torch – a fix for the dysfunctional mode memory ‘feature’ I gave a fix for that revision of the electronics, and updated it with description of a later fixed production model.

Years later, I bought two more of these due to switch failures on the originals… and guess what, the flash on power on returns.

Let’s pull them apart.

They have a new revision / version of the LED driver PCB, and it has provision for a resistor in parallel with the capacitor, but the resistor pads are not populated.

Above, the LED driver board with a 100k resistor added, it is the far component. This was an 0805 part that was on hand, but ideally should be a 0603. Continue reading Ultrafire XML-T6 LED torch – a fix for the dysfunctional mode memory ‘feature’ #2

Last update: 12th May, 2021, 2:20 PM

A handy 230VAC 15A inline power meter based on an inexpensive module from eBay

This article describes a simple and inexpensive inline power meter for use as a test instrument.

CNC routing

The box cutouts were done on a CNC router, but they could be done with hand tools.

Above, calcs of feeds and speeds for the CNC router. The box is actually ABS, but cutting speed for Polycarbonate is the same.

Above is the tool path for one side of the box. The cutouts suit the 7P-2 strain reliefs. The gcode is generated from a custom Python file using a custom library of common shapes that I use. Continue reading A handy 230VAC 15A inline power meter based on an inexpensive module from eBay

Last update: 20th April, 2021, 6:16 PM

RK2672AM – calibration

The RK2672AM is a Chinese high voltage test set. This article describes a process for calibration of the device.

This process should not be attempted unless you have the requisite competencies, experience, tools and test equipment. There are dangerous voltages involved, so assess the hazards, plan your work, don’t attempt it if fatigued or alcohol enhanced.

Above is the front panel of the RK2672AM. Continue reading RK2672AM – calibration

Last update: 16th April, 2021, 5:04 PM

A handy 230VAC 10A inline power meter based on an inexpensive module from eBay

This article describes a simple and inexpensive inline power meter for use as a test instrument.

CNC routing

The box cutouts were done on a CNC router, but they could be done with hand tools.

Above, calcs of feeds and speeds for the CNC router. The box is actually ABS, but cutting speed for Polycarbonate is the same.

Above is the tool path for one side of the box. The cutouts suit the 7P-2 strain reliefs. The gcode is generated from a custom Python file using a custom library of common shapes that I use. Continue reading A handy 230VAC 10A inline power meter based on an inexpensive module from eBay

Last update: 20th April, 2021, 6:16 PM

A DIY thermostat based on the MS1230A controller

This article documents the build of a DIY thermostat based on an inexpensive ($12) Chinese temperature controller.

Controller module

The controller used is a 220VAC MH1230A.

Above is an internal view of the controller. Importantly it has a relay rated at 240V 30A, and 15A at PF=0.4. The datasheet rates the relay for a 2HP (1.5kW) motor. It uses a ‘conventional’ power supply, the brown component is the power transformer. Most similar products use inadequate relays and have low grade switched mode power supplies that create RF noise. Continue reading A DIY thermostat based on the MS1230A controller

Last update: 3rd April, 2021, 10:40 AM

MH1210A, MH1230A operating instructions

Operation instructions

Press “set” button for 3s get into the procedure menu code mode, display the code “HC”. Press up or down for cyclical selection of parameter code of “HC-CP-LA-HA-PU-CA”.
To enter a code, press the “Set” button, press the up button or the down button to change to the desired data and press “Set” to save and exit;
Control the temperature set: press “Set” button, display blink and it is the default setting. Press up or down to change the data and save automatically. (press on up or down for 2s or more to increase the adjusting speed ) heating control: when the temperature control mode ( code is HC) was H, e.g. the setting control temperature is 28 C , slewing range of temperature is 2 C , when the environment temperature >= setting temperature (28’C), the relay will switch off and stop the output load; when the environment temperature <=setting temperature (28C ) – slewing range of temperature (2 C ) and set “delayed start” before, the reply will switch on and output load again, (if the delayed start function doesn’t need, set the delayed start (code PU) to 0)
refrigeration control: when the temperature control mode (code is HC) was C, e.g. the setting control temperature is 28’C, slewing range of temperature is 2 C, when the environment temperature <=after setting “delayed start” time, the relay will switch on and sart output load.(suggest “delayed start” time to the default setting time to protecting the compressor, please set the (code PU) to) if it doesn’t need). Continue reading MH1210A, MH1230A operating instructions

Last update: 24th February, 2021, 3:40 PM

Photo Voltaic Array – unbelievable efficiency from Chinese sellers

A friend recently purchased one of the many PV arrays advertised on eBay only to be disappointed.

A common metric used to evaluate cell technologies is conversion efficiency with 1000W/m^2 insolation. Most popular products are monocrystalline silicon technology which achieves 18-25% efficiency on an assumed 1000W/m^2 insolation.

If we look carefully at the above panel advertised as 200W, the active PV area is less than the frame size, probably \(A=0.93 \cdot 0.63=0.59 m^2\). We can calculate efficiency \(\eta=\frac{p_{out}}{1000 A}=\frac{200}{1000 \cdot 0.59}=34\%\), nearly double expected efficiency for monocrystalline cells. Continue reading Photo Voltaic Array – unbelievable efficiency from Chinese sellers

Last update: 14th October, 2020, 2:53 PM

Oyster conversion – #2 – 24W

Conversion of oyster luminaire to LED discussed a first conversion effort. This article describes a conversion of a oyster that used a T8 32W flourescent tube.

First step was to strip the magnetic ballast, power factor correction capacitor (if fitted), clips for the tube, labels that are misleading, and to check / provide the needed protective earth connection.

The LED plate used is that reviewed at LED plate analysis – 24W round plate with driver but with a new driver that delivers 260mA (though rated at 300mA).

Above is the 24W LED plate. The plate has 48 0.5W 5730 LEDs in a 24×2 configuration. If we allow that the 24W rating is total input power, driver loss is typically around 2W so the LEDs themselves will draw 22W. We expect that the voltage at 22W will be around 80-85V, and will require ~275mA current. The original LED driver supplied (180mA) is not capable of that current and was discarded. A nominally 300mA LED driver was procured for about $10 for five, and they fall short, delivering 260mA but that is good enough for this implementation. Continue reading Oyster conversion – #2 – 24W

Last update: 4th July, 2020, 12:08 PM

LED plate analysis – 24W round plate with driver

This article reviews a 24W LED plate and driver commonly sold on eBay and Aliexpress for around $12.

Above is the 24W LED plate from the sellers pics. The plate has 48 0.5W 5730 LEDs in a 24×2 configuration. If we allow that the 24W rating is total input power, driver loss is typically around 2W so the LEDs themselves will draw 22W. We expect that the voltage at 22W will be around 80-85V, and will require ~275mA current. It is shown here with a 220mA LED driver or 80% of what is required for 22W. Continue reading LED plate analysis – 24W round plate with driver

Last update: 3rd July, 2020, 11:16 AM