Transformers and flux density

Lots of online discussions on ferrite cored transformer losses might make you think that the core material is in a path in series with the transferred power and that it acts to some extent like an attenuator.

That sort of thinking betrays a lack of understanding of how a transformer works.

If you take a good 50/60Hz 1:1 power transformer, assume no losses, no flux leakage, and ignoring distributed capacitance, you might ask: Continue reading Transformers and flux density

Selfevidently

An online expert held forth on the design of ferrite chokes and transformers, and to quote one paragraph:

Equally selfevidently we don’t want ANY real part of the reactance in a transformer and, for a practical transformer, we want the self inductance on each side (primary and secondary) to be at least j10*R(Load or Source) and the coupling to be as close to 100% from primary to secondary. It is the real part that heats up transformers a LOT and, since ALL of the current is seen by the ferrite in a transformer, not just the part that got reflected back on the outside of the coax in a choke, losses are abos-posilutely-undubiously NOT desired and the u”R needs to be as close to zero as we can get at the designed frequency for minimum loss and minimum power dissipation.

Setting aside the hyperbole and the wooly thinking, let’s drill down on u”R needs to be as close to zero as we can get at the designed frequency for minimum loss and minimum power dissipation.

It is a pretty general statement without really specific quantities, needs to be as close to zero as we can get and minimum loss and minimum power dissipation does not give useful guidance of acceptable values of µ”, and may even impart the impression that the following chart is for material that is not suitable above perhaps 200kHz, if that.

Above, µ” is greater than 10 above about 200kHz, greater than 100 from about 2 to 100MHz. Is this what the quote condemns? Continue reading Selfevidently

On ferrite cored RF broadband transformers and leakage inductance

By broadband transformer, I mean a transformer intended to have nearly nominal impedance transformation over a wide frequency range. That objective might be stated as a given InsertionVSWR over a given frequency range for a stated impedance. eg InsertionVSWR<2 from 3-30MHz with 3200(+j0)Ω load.

These are used in many things, including medium to high power applications such as EFHW matching transformers.

Leakage inductance is the equivalent series inductance due to flux that cuts one winding and not the other, and vice versa. For most simple transformers, the total primary referred leakage inductance is twice the primary leakage inductance. Since the leakage inductance appears in series with the signal path, it causes degradation of nominal impedance transformation, the very simplest approximation of the frequency response is that of a LR circuit.

Above is a Simsmith model of a 1µH total leakage inductance in series with a 50+j0Ω load, the InsertionVSWR is greater than 1.5 above 3MHz.

Is this a common scenario? Continue reading On ferrite cored RF broadband transformers and leakage inductance

Tips and techniques for measuring small RF inductors and transformers

Over more than 50 years, I have measured literally thousands of RF inductors and transformers. This article gives some hints and techniques for making / preparing prototypes for measurement, and measurement.

RF inductors and transformers will often use enameled copper wire (ECW) or some form of insulated wire or coax.

Solid core LAN cables are a good source of small insulated wire for prototyping. The conductor is around 0.5mm, and overall about 0.9mm.

Handy tools

Above, from left to right: Continue reading Tips and techniques for measuring small RF inductors and transformers

NanoVNA-H4 v4.3 – initial impressions

I have owned a NanoVNA-H v3.3 for more than two years now. It required some modification to fix a power supply decoupling problem on the mixers, reinforcement of the SMA connectors, replacement of the USB socket, rework of the case so the touch screen worked properly / reliably, and some minor works (eg battery charger chip, bad patch cables, faulty USB cable).

With recent enhancement of firmware to support an SD card, the prospect of stand alone use becomes more practical, so I set about researching and purchase.

It seemed the best option was to buy a ‘genuine’ NanoVNA-H4 v4.3, and I started the search at the recommended (by Hugen) store, Zeenko… but whilst there was a listing for v4.2, there was no v4.3 listing (perhaps it is out of stock). I did find another store selling what they described as a ‘genuine’ NanoVNA-H4 v4.3, but this is a high risk transaction, experience is that Chinese sellers are not to be trusted, and Aliexpress is an unsafe buying platform.

This is one of those concerning transactions where the seller notifies shipment and gives a tracking number hours before the deadline, then a week later change the tracking number (the ‘real’ shipment).

Above, the promo image from the listing. Continue reading NanoVNA-H4 v4.3 – initial impressions

No-name video baluns common mode impedance

I purchased a bunch of no-name, no-spec, video baluns on eBay for use with radio antennas at MF and low HF. A pair of these are for transporting 75 ohm coax video signals over twisted pair LAN cable.

Above, the two styles of baluns purchased. Given the label, nondescript as it is, there is quite a possibility that the internals are the same. Continue reading No-name video baluns common mode impedance

Low power Guanella 1:1 balun with low Insertion VSWR using a Fair-rite 2843009902 binocular – measurement of Zcm

The article Low power Guanella 1:1 balun with low Insertion VSWR using a Fair-rite 2843009902 binocular – design workup describes a current balun with low Insertion VSWR for operation at modest power levels. The design was based on a low cost Fair-rite 2843009902 binocular core (BN43-7051).

This article documents measurement of the complex common mode impedance Zcm, and calibration of the predictive model.

Zcm is a most useful quantity, it can be used in NEC models of an antenna system. Continue reading Low power Guanella 1:1 balun with low Insertion VSWR using a Fair-rite 2843009902 binocular – measurement of Zcm

nanoVNA – measure common mode choke – it is not all that hard!

It seems that lots of hams find measuring the impedance of a common mode choke a challenge… perhaps a result of online expert’s guidance?

The example for explanation is a common and inexpensive 5943003801 (FT240-43) ferrite core.

Expectation

It helps to understand what we expect to measure.

See A method for estimating the impedance of a ferrite cored toroidal inductor at RF for an explanation.

Note that the model used is not suitable for cores of material and dimensions such that they exhibit dimensional resonance at the frequencies of interest.

Be aware that the tolerances of ferrite cores are quite wide, and characteristics are temperature sensitive, so we must not expect precision results.

Above is a plot of the uncalibrated model of the expected inductor characteristic, it shows the type of response that is to be measured. The inductor is 11t wound on a Fair-rite 5943003801 (FT240-43) core in Reisert cross over style using 0.5mm insulated copper wire. Continue reading nanoVNA – measure common mode choke – it is not all that hard!

A simple Simsmith model for exploration of a 50Ω:200Ω transformer using a 2843009902 (BN43-7051) binocular ferrite core

EFHW-2843009902-43-2020-3-6kThis article applies the Simsmith model described at A simple Simsmith model for exploration of a common EFHW transformer design – 2t:14t to a ferrite cored 50Ω:200Ω transformer.

This article models the transformer on a nominal load, being \(Z_l=n^ 2 50 \;Ω\). Keep in mind that common applications of a 50Ω:200Ω transformer are not to 200Ω transformer loads, often antennas where the feed point impedance might vary quite widely, and performance of the transformer is quite sensitive to load impedance. The transformer is discussed here in a 50Ω:200Ω context.

Above is the prototype transformer using a 2843009902 (BN43-7051) binocular #43 ferrite core, the output terminals are shorted here, and total leakage inductance measured from one twisted connection to the other. Continue reading A simple Simsmith model for exploration of a 50Ω:200Ω transformer using a 2843009902 (BN43-7051) binocular ferrite core

A simple Simsmith model for exploration of a common EFHW transformer design – 2t:14t

This article describes a Simsmith model for an EFHW transformer using a popular design as an example.

This article models the transformer on a nominal load, being \(Z_l=n^ 2 50 \;Ω\). Real EFHW antennas operated at their fundamental resonance and harmonics are not that simple, so keep in mind that this level of design is but a pre-cursor to building a prototype and measurement and tuning with a real antenna.

Above is the prototype transformer measured using a nanoVNA, the measurement is of the inductance at the primary terminals with the secondary short circuited. Continue reading A simple Simsmith model for exploration of a common EFHW transformer design – 2t:14t