December 2016 – Page 2 – owenduffy.net

Robust programming of Silabs based BLHeli ESCs

This article describes a solution for robust and reliable ‘production’ programming of Silabs based BLHeli ESCs.

The intention is to test and tune the BLHeli configuration, save the configuration in some form, and a scripted solution to programming multiple ESCs now and later replacements with high confidence that they are exactly matching configurations.

There does not appear to be any batch facility for writing flash using the BLHeli bootloader, nor does it appear that BLHeliSuite can save the relevant hex files for later use, so excluding use of the BLHeli bootloader.

The configuration data is held in a block of flash memory labelled EEPROM in the source code. It is not actually EEPROM, the MCU does not have EEPROM, but for consistency the block will be referred to as EEPROM in this article.

Having tested and tuned the configuration using BLHeliSuite, the EEPROM block from the test ESC is read back using Silabs Flash Programming Utility (FPU) and a toolstick attached to the ESC’s C2 interface.

Above, reading the EEPROM block.

The EEPROM block is them merged over the distribution hex file to create a custom hex file for repeated use. Continue reading Robust programming of Silabs based BLHeli ESCs

Last update: 18th December, 2016, 9:04 AM

Another RFI mod of a speaker mic (41-80K) for DMR use

I bought a remote speaker-microphone (RSM) for a MD-390 DMR portable from 409shop.com, a 41-80K.

They assured me it was compatible with the radio in digital mode, but it turned out to be lousy with ‘motorboat noise’ on tx audio due to RF ingress tot he electret capsule.

Since the RSM was otherwise a good rugged and economical product, it was worth trying to rectify the RF ingress problem.

Above is a pic of the electret. Two fine tracks can be seen bonding the metal can of the electret to the -ve pin, so that is good… the can showed low resistance to the -ve pin. The +ve line is bypassed to the -ve line about 12mm from the electret with an unknown capacitor, but it was clearly not effective at 440MHz. Continue reading Another RFI mod of a speaker mic (41-80K) for DMR use

Last update: 15th September, 2018, 3:33 PM

Ten-tec on the meaning of SWR

In a recent long running thread on impedance matching on one of the online fora, one poster offered the Ten-tec 540 manual as a reference for clarity on the subject (which of course got murkier with every posting as contributors added their version to the discussion).

The Ten-tec 540 was made in the late 1970s, one of the early radios with a solid state PA, and their manual give the Technical facts of life to guide new owners to successful exploitation of this new technology.

Amongst the technical facts of life is this little gem:

The standing wave ratio is a direct measure of the ratio between two impedances, ie an SWR of 3 to 1 tells us that one impedance is three times the other. Therefore the unknown impedance can be three times as large or three times as small as the known one. If the desired impedance that the transceiver wants to see is 50 ohms, and SWR of 3 to 1 on the line may mean a load impedance of either 150 or 17 ohms. …

This says that the SWR wrt 50Ω implies just two possible impedances, he is very wrong… it implies an infinite set of possible impedances. Continue reading Ten-tec on the meaning of SWR

Last update: 14th December, 2016, 6:55 PM

Retevis MD-380 speaker mic modification to reduce RF interference

Remote speaker-microphones and DMR portables discussed RF ingress to Speaker Mics(RSM) used with DMR radios in digital mode.

The problem

I purchased a Retevis SM that was advertised as original equipment for the MD-380, but turned out to be lousy with RF interference in the form of the ‘motorboat noise’ on transmit audio.

Dismantling the SM (fighting the way through TORX with PIN screws, what are they trying to protect) I found there is precious little RF filtering, just a single SMD cap at the end of a long (wrt 500MHz) branch track.

A solution

Above is the modified SM. Continue reading Retevis MD-380 speaker mic modification to reduce RF interference

Last update: 14th December, 2016, 7:27 PM

TYT (Tytera) MD-390 speaker mic plug compatibility issues

At Remote speaker-microphones and DMR portables I discussed the propensity for RF ingress to speaker microphones on DMR radios in digital mode.

This article looks at another speaker mic problem, mechanical compatibility of the plug / jack arrangement.

The MD-390 is IP67 rated, which means that it has a water-resistant gasket around the speaker mic jacks.

Above, the soft rubber gasket surrounds the speaker mic jacks, and if you look carefully, you will note that the metal part of the jack is recessed in the gasket. This is not an unsual arrangement. Continue reading TYT (Tytera) MD-390 speaker mic plug compatibility issues

Last update: 23rd December, 2016, 9:00 AM

LED lighting woes

Pressed to replace working lighting with so-called ‘energy efficient’ lighting by well-meaning but narrow sighted conservationists, I recently replace about 25 CFL lamps with 12W LED MR16 lamps.

They have started failing now after a couple of years of service, perhaps a few thousand hours of service. So much for the claims of 100,000 hours… clearly preposterous.

In an effort to identify which of the switched mode power supply or LED assembly was the problem, I tried to substitute LEDs to different power supplied.

That was not a good idea, lets look at the anatomy of your typical Chinese junk MR16 LED.

Above is the complete 12W MR16 lamp with GU5.3 bipin connector on the back. Continue reading LED lighting woes

Last update: 25th April, 2017, 7:36 AM

Icom IC-7410 – PTT tuner start doesn’t work

I have an IC-7410 with R1 of the firmware installed.

I have attempted to use its PTT tuner start feature (triggers ATU tune on PTT if frequency changed a significant amount) with an MFJ-993B ATU, but it fails.

The symptoms are that the IC-7410 does not transmit its tune carrier, it remains in the mode active when PTT was pressed.

Tuner operations initiated from the IC-7410 TUNE switch appear to all work as expected.

Above is a logic trace of the ATU control wires on PTT tune. everything looks good, when the /START signal is recognised as valid, the ATU asserts KEY and the IC-7410 should put tune carrier out… but it doesn’t and the ATU aborts after about 0.5s without tuning. Continue reading Icom IC-7410 – PTT tuner start doesn’t work

Last update: 11th December, 2016, 2:03 PM

Anatomy of an F barrel (F81)

The humble ‘F barrel’ as it is known, the F81 adapter, is specified by IEC 61169-24:2009. That specification includes an extended performance type good to 3GHz.

It seems that every seller on eBay has worked out that they cannot sell F81 adapters unless they state that they are 3GHz rated… and they almost all lie.

Above is the internals of an F81 purchased as 3GHz rated on eBay. The construction is simply the popular construction used since the 1970s and good to almost 1GHz, good enough for VHF/UHF TV. Continue reading Anatomy of an F barrel (F81)

Last update: 12th December, 2016, 11:06 AM

Speaker-microphones and DMR portables

Speaker-mics (RSM) are popular with portables (hand-helds), and it turns out that a lot of the implementations which appeared to work properly with conventional FM radios have issues on DMR portables.

The frustration in buying these things online is that sellers typically have no idea of what they are selling.

This article deals with degraded audio in a form that is often described as motor boating. Continue reading Speaker-microphones and DMR portables

Last update: 17th January, 2017, 7:52 AM

Reflected power alarm for the MFJ-993B

This article describes an add-on to a MFJ-993B auto ATU to provide an audible alarm when reflected power exceeds a set threshold. A deficiency of the original design IMHO.

The solution uses the generic heating / cooling controller (hcctl) configured for its alarm function only, including a function to silence the alarm.

Above is the directional coupler part of the MFJ-993B. The REF test point is designed to present voltages within the range 0-5V when used within the stated power ratings. Continue reading Reflected power alarm for the MFJ-993B

Last update: 4th December, 2016, 7:53 AM